THE SYSTEM

Sizes

Flush-tech doors are available to
suit the following rear frame sizes:
Three-hinge version 1950mm – 2400mm aperture height
Four-hinge version 2400mm – 2750mm aperture height
Suitable for rear frames with a maximum overall width of 2550mm

Rear frame dimensions required to mount flush-tech:

  • 50mm minimum vertical pillar width
  • 100mm minimum top header panel depth
  • 100mm minimum rear bearer depth

Locking handles

Two types of locking handle are available, ‘Lockmaster’ under-door handle supplied with a durable galvanised finish manufactured by Hesterberg Germany and the ‘Breogan’ Recessed pan handles available in zinc plated and fully stainless steel versions, manufactured by MRF Spain.
Recessed handles are generally required where limited space is available on the rear cross bearer, i.e. when a cantilever
tail lift is fitted

Lockmaster under-door handle

lockmaster under-door handle

  • ‘Hot’ dipped galvanized finish
  • Exceptional high corrosion resistance
  • Robust design/high strength
  • Simple handling operation
  • Two independent working self-locking mechanisms
  • Unique design
  • Excellent tensioning capacity and anti-rack properties
  • Can be ‘padlock’ secured


Minimum rear bearer area required to mount one pair of
Lockmaster handles 830mm x 95mm deep

handle locking mechanism
handle locking mechanism

Recessed pan handle

recessed pan handle
Recessed pan handle                  Interior cover plate

Handles are mounted 250mm from the base of the door other heights available on request

  • Polished stainless steel (anti corrosive) and zinc plated versions available
  • Suits both white melamine and white GRP Polypropylene panels
  • Key locking mechanism (fitted to offside handle)
  • Sprung loaded key barrel cover
  • Robust design
  • Simple handling operation
  • Mounted using external gasket and interior cover plate


Minimum rear bearer area required to mount one pair of bottom cam & keepers, 300mm x 85mm deep

Innovative aluminium extrusionsInnovative aluminium extrusions incorporate the 16mm solid door locking mechanism bar, leaving the panels intact with no vulnerable weak points

 

Cam & keeper set

cam and keeper setCam & keeper set
Supplied with both types of handle
Offers excellent anti-rack properties

18mm paintable in-fill panels

Two types of 18mm paintable in-fill panels are available:

  • white melamine faced, 13 ply Finnish birch panel or ultra
  • lightweight white GRP faced polypropylene cored panels

Average weight per complete pair, based on
w 2455mm x h 2550mm

  • white melamine faced – 115kg per pair
  • white GRP faced polypropylene – 82kg per pair
panel
panel
White melamine
faced panel
13 ply Finnish
birch throughout
White GRP faced
panel ultra light
polypropylene
honeycomb core

Solid hinge housings

Solid hinge housings and a heavy duty aluminium extrusion
are used to construct a continuous type hinge section, offering
a secure and smooth 270° opening operation. Single locks per
door are suitable with this construction due to the design of the
hinge section (compared with ‘floating’ double knuckle hinged
versions which generally need secondary locks to pull the door
tight against the rear frame to gain a fully water/airtight seal)

hingeSolid hinge housing, geomet
coated 500 hour salt spray tested.
Countersunk stainless steel
hinge bolts (supplied with door
sets c/w Nyloc nuts & washers)

Tailor made seals

Rigid PVC carrier co-extruded with durable nitrile rubber/PVC seals

seal
seal
Centre, shut edge seal
Periphery seal
(used on all outer edges)
  • Stainless steel hinge fitting kit supplied complete with
    counter sunk bolts, Nyloc nuts, washers, two oval buffers &
    drilling diagram
  •               Quality Sika polyurethane adhesive
                  sealants used throughout
  • Non-corrosive fittings used on all applications
  • Virtual flush face, allows greater use of ‘livery/advertising’
    space, ease of cleaning and aesthetically enhances the body
  • 12 month manufacturer’s warranty supplied with all
    Flush-tech door systems

Easy to use faxback quotation/order form - click here

Print-friendly PDF: Flush-Tech brochure the system

Print-friendly PDF: Product Updates the system